Difference between revisions of "DEWBOT VII Competition Kit List"

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==Spare Parts==
+
==Main Items==
===Things We Can't Forget===
+
#Prime: including bungee cord
#Bag & Tag Paperwork <font color='navy'>'''Admin Cabinet'''</font>
+
#Duex: including minibot deployment AND BUNGEE CORD (we need another out of the trailer), flashed cRio
#Shipping Paperwork <font color='navy'>'''Admin Cabinet'''</font>
+
#Prime Driver's Station
#Bumpers (1 set on robot) <font color='green'>'''on ''Duex'''''</font>
+
#Duex Driver's Station: including Cypress
#All batteries (and all chargers) <font color='grey'>'''battery shelf'''</font>
+
#Bumpers & bumper covers(?)
#New compressor '''its box in Blue Tote'''
+
#All batteries & all chargers - with Andersons <font color='red'>'''Red Tote'''</font>
#Updated Bill of Materials titled FRC1640_Philadelphia.xls
+
 
 +
==Essential Documents==
 +
#Packing List '''Every Tote'''
 +
#Checklists (mounted)
 
#All repository code
 
#All repository code
  
===Changes to Make===
+
==Spare Parts==
====Arm Chain Drive====
+
===Magenta? Tote===
#59 link (+1 master link) #35 chain <font color='blue'>'''Blue Tote - chain bag (clear wire tie)'''</font>
+
#(1) CIM motor
#Machined hub & sprockets <font color='blue'>'''Blue Tote''' (found 2-keywayed sprocket and a 9T?)</font>
+
#(1) Bainbot RS-540 with pinion?
#...
+
#(1) FP motor (old)?
====Minibot Deployment====
+
#(3) Jags - black preferred
#New Bident (on its staff) <font color='green'>on ''Duex'' </font>
 
#(2)+ New minibots with grenade pins <font color='purple'>Gary box</font>
 
#New hangar (with hardware & camera mount) <font color='green'>''new'' one's '''on ''Duex''''' (needed to test fit).</font> <font color='blue'>Old Hangar with square plate & angle (no hardware) is in '''Blue Tote'''</font>
 
====Arm Anti-Torsion Brace====
 
<font color='blue'>all together by '''Blue Tote'''. Short 2 FHCS, may need to steal from ''Duex''</font>
 
#Welded brace
 
#Arm upright's clamp plate
 
#Nuts & bolts for clamp plate and chassis attachment
 
====Pivot Spacers====
 
#Polyethylene tubing for wheel axle & drive pulley spacers (with tubing cutter & scissors) <font color='purple'>'''Need Gary'''</font>
 
===From Deux===
 
<font color='red'>''Duex'' Front Left Module is somewhat damaged. '''Use Rear as primary spare.''' Front can be used on Pivot Display if necessary.</font>
 
#(1) Rear Left Pivot Module
 
#(1) Right Pivot Module
 
#(1) Module for Display Mount
 
#(1) Arm Motor with gearbox, mounting plate & bearing block
 
#(1) New Compressor with mount
 
#(1) Camera with mount
 
#(1) Minibot Bident & Staff
 
#(2) Deployment rollers
 
#(1) New Hangar with mounting, hardware & grenade pin and spoon
 
#(2) Pivot Covers (notched for reverse Minibot deployment)
 
#(1) set bumpers with wing nuts.
 
 
 
===Electrical===
 
#(1) cRIO – pre-programmed with current code
 
#(1) Power Distribution Unit
 
#(1) Digital Sidecar
 
#(1) Beacon
 
#(1) CIM motor <font color='blue'>'''Blue Tote'''</font>
 
#(1) Bainbot RS-540 motor <font color='blue'>'''Blue Tote'''</font>
 
#(1) FisherPrice motor (old)
 
#(1) Black Jaguar
 
#(1) Tan Jaguar (just in case)
 
 
#(2) Spikes
 
#(2) Spikes
#(2) Extra encoders
+
#(2) Encoders
 
#PWM cables
 
#PWM cables
#Spares for all sensors: Allen-Bradley photoelectric IR, Sharp IR short, Sharp IR long, MaxSonar
+
#(1) Long tether
 +
#(1) X-over Ethernet cable
 +
#(1) Electrical toolbox (was in walk-in closet)
  
===Pneumatics===
+
===Blue? Tote===
#(1) Pressure switch <font color='blue'>'''Blue Tote - box 2'''. One on pegboard table too?</font>
+
#(1) Battery holder?
 +
#(tones - or 4) treads
 +
#(1) Surgical tubing?
 +
====Blue - Pneumatics====
 +
#(1) Pressure switch
 
#(1) Pressure gauge
 
#(1) Pressure gauge
 
#(1) Primary Regulator
 
#(1) Primary Regulator
#(1) Pressure Vent Valve <font color='blue'>'''Blue Tote  - box 2'''</font>
+
#(1) Pressure Vent Valve
 
#(1) 3”-stroke, ¾” Pneumatic Cylinder (Bimba 043-DXP) with restrictor valves
 
#(1) 3”-stroke, ¾” Pneumatic Cylinder (Bimba 043-DXP) with restrictor valves
#Pneumatic fittings <font color='blue'>'''Blue Tote  - box 2'''</font>
+
#Pneumatic fittings
#Pneumatic tubing <font color='blue'>'''Blue Tote'''</font>
+
#Pneumatic tubing
===Fabricated Parts===
+
====Blue - Mechanical====
#(1) Set Claw with Links, Cylinders & Triangles
+
#(1) 420 mm HTD5 timing belt (drive)
#(1) Replacement Claw  <font color='blue'>'''Blue Tote''' (one's on ''Prime'')</font>
+
#(1) 320 mm HTD5 timing belt (steering)
#(1) Set of triangles <font color='blue'>'''Blue Tote'''</font>
+
#(2) 31-link type 35 steel chain (drive)
#(1) Arm starting position Velcro (cut to length) <font color='blue'>'''Blue Tote'''</font>. '''More in Black Toolbox 6'''
+
#(1) 59-link type 35 steel chain (arm)
#<strike>Cut & marked surgical tubing</strike>
+
#(3) type 35 master chain links
#(1) Bident (extra?)
+
#(8) tread screws
#(1) Battery Box <font color='blue'>'''Blue Tote'''</font>
 
#(8) Treads (cut to length, with holes) <font color='blue'>'''Blue Tote'''</font>
 
===COTS Mechanical===
 
#(1) 420 mm HTD5 timing belt (drive) <font color='blue'>'''Blue Tote'''</font>
 
#(1) 320 mm HTD5 timing belt (steering) <font color='blue'>'''Blue Tote'''</font>
 
#(2) 31-link type 35 steel chain (drive) <font color='blue'> - chain bag (blue wire tie)'''</font>
 
#(2) type 35 master chain links <font color='blue'>'''Blue Tote - box ?'''</font>
 
#Extra 1/4" and 1/8" polycarb <font color='blue'>'''Blue Tote'''</font>
 
#Extra Al angle 1” and 1.5 x 1” (1/8”) <font color='blue'>'''Blue Tote'''</font>
 
#1/8” Al plate '''couldn't find much'''
 
#3/16” Al plate <font color='blue'>'''Blue Tote'''</font>
 
#(8) tread screws <font color='blue'>'''Blue Tote - box ?'''</font>
 
#Pop rivets (long & short, steel & aluminum) '''Black TB drawer 5'''
 
#New compressor '''its box in Blue Tote'''
 
===COTS Mechanical - Hardware===
 
''Check box (by Blue Tote) (think I replaced everything that was missing, wasn't much)''
 
 
#(6) 3/8”-16 jam hex nuts (pivot axles)
 
#(6) 3/8”-16 jam hex nuts (pivot axles)
 
#(4) #10-32 x 3/8” FHCS
 
#(4) #10-32 x 3/8” FHCS
Line 98: Line 57:
 
#(6) ¼”-20 Jam Hex Nuts
 
#(6) ¼”-20 Jam Hex Nuts
 
#(6) 5/16-18 Jan Hex Nuts
 
#(6) 5/16-18 Jan Hex Nuts
#(4) 5/16-18 Wing Nuts (bumpers) <font color='blue'>'''Blue Tote'''</font>
+
#(4) 5/16-18 Wing Nuts (bumpers)
 
#(4) Pivot set screws
 
#(4) Pivot set screws
===Media/Extra===
+
#(tons) Arm velcro
#(1) Pivot Display <font color='olive'>in progress</font>
+
 
#(1) Media Tri-fold <font color='olive'>in progress</font>
+
===Loose===
# Handouts <font color='maroon'>Siri</font>
+
#(1) Claw? - do we have another?
 +
#(2) Tubes - prefer triangle and square
 +
 
 +
==Usual Spare Parts Currently on Duex==
 +
#(2) Pivot Modules
 +
#(1) Claw
 +
#(1) Minibot Cylinder
 +
#(2) Pivot Covers?
 +
#(1) cRio
 +
#(1 ea) PDU, Digital Sidecar, Beacon
 +
#(1) Photoelectric Sensor
 +
#(1) Surgical Tubing
  
 
==Tools==
 
==Tools==
===Things We Can't Forget===
+
===Need to Be Packed===
#All robot battery chargers <font color='gray'>'''battery shelf'''</font>
+
'''Mostly Black Tote'''
 +
#Taps (+ Drill & Tap chart?)
 +
#(1) Gary Superglue
 +
#(1+) Gary tread punch
 +
#(1+) Gary tread punch template
 +
#(1) Standard drill
 +
#(1) Angle drill
 +
#(2) WORKING Drill batteries
 +
#(1) WORKING Drill battery charger
 +
#(1) WORKING Dremel
 +
#(1) WORKING Heat gun
 +
#(1) WORKING sodering iron
 +
#(1) Jig saw
 +
#(1) Label maker + extra labels
 +
#(4) Old shirts
 +
#(1) Vice
 +
#(1+) Scrap wood
 +
#Anything else we forgot at Duel
 +
'''Red Tote'''
 +
#(1+) Extension cords
 +
#(1+) Surge strips
  
===Hand Tools===
+
===Things That Should Already be Packed in Toolboxes===
'''Black Toolbox Drawer 3''' (all allens)
+
Check Labeled Items
#(1) 1/16 allen (L-handle mainly)
+
#(1) 1/16 allen (L-handle mainly) '''Black Toolbox Drawer 3'''
#(1) 3/32 T-handle
+
#(1) 3/32 T-handle '''Black Toolbox Drawer 3'''
#(1) 5/32 L-handle
+
#(1) 5/32 L-handle '''Black Toolbox Drawer 3'''
#(1) 5/32 T-handle (longer is better)
+
#(1) 5/32 T-handle (longer is better) '''Black Toolbox Drawer 3'''
#(1) 5/64 L-handle<br>
+
#(1) 5/64 L-handle '''Black Toolbox Drawer 3'''
'''Black Toolbox Drawer 2''' (all wrenches)
+
#(1) ½ wrench (ratchet preferred) '''Black Toolbox Drawer 2'''
#(1) ½ wrench (ratchet preferred)
+
#(1) 7/16 crescent wrench '''Black Toolbox Drawer 2'''
#(1) 7/16 crescent wrench
+
#(1) 7/16 wrench (ratchet preferred) '''Black Toolbox Drawer 2'''
#(1) 7/16 wrench (ratchet preferred)
 
 
#(1) ¼ nutdriver (all nutdrivers) '''Black Toolbox Drawer 6'''
 
#(1) ¼ nutdriver (all nutdrivers) '''Black Toolbox Drawer 6'''
 
#(1) File '''Black Toolbox Drawer 4'''
 
#(1) File '''Black Toolbox Drawer 4'''
#(1) Deburrer - 1 <font color='red'>'''Red Toolbox Top Right'''</font>, 1 on mill table
+
#(1) CHECK Deburrer - 1 <font color='red'>'''Red Toolbox Top Right'''</font>
 
#(1) Flathead screwdriver (long lever) <font color='red'>'''Red Toolbox Drawer 4'''</font>
 
#(1) Flathead screwdriver (long lever) <font color='red'>'''Red Toolbox Drawer 4'''</font>
 
#(1) Flathead screwdriver (short blunt) <font color='teal'>'''Electrical Toolbox'''</font>
 
#(1) Flathead screwdriver (short blunt) <font color='teal'>'''Electrical Toolbox'''</font>
 
#(1) Hack saw '''Black Toolbox Drawer 6'''
 
#(1) Hack saw '''Black Toolbox Drawer 6'''
 
#(2) Needle-nose Pliers (large & small) <font color='red'>'''Red Toolbox Drawer 1'''</font>
 
#(2) Needle-nose Pliers (large & small) <font color='red'>'''Red Toolbox Drawer 1'''</font>
#(1) Pneumatic tubing cutter <font color='red'>'''Red Toolbox Drawer 2'''</font>
+
#(1) CHECK Pneumatic tubing cutter <font color='red'>'''Red Toolbox Drawer 2'''</font>
#(1) Rivet gun <font color='red'>'''Red Toolbox Drawer 1'''</font>
+
#(1) CHECK Rivet gun <font color='red'>'''Red Toolbox Drawer 1'''</font>
#(1) Scissors <font color='red'>'''Red Toolbox Center'''</font>
+
#(1) ALWAYS CHECK Scissors <font color='red'>'''Red Toolbox Center'''</font>
#(2) Vice grips <font color='red'>'''Red Toolbox Drawer 2'''</font>
+
#(2) CHECK Vice grips <font color='red'>'''Red Toolbox Drawer 2'''</font>
#(1) Wire cutters <font color='red'>'''Red Toolbox Drawer 2?'''</font>
+
#(1) CHECK Wire cutters <font color='red'>'''Red Toolbox Drawer 2?'''</font>
#(1) 1/8”+ drill bit
+
#(1) ALWAYS CHECK 1/8”+ drill bit '''in roll - Black Toolbox Drawer 6'''
#(1) H drill bit
+
#(1) ALWAYS CHECK H drill bit '''in box - Black Toolbox Drawer 6'''
#(1) Chain break '''Black Toolbox Drawer 4'''
+
#(1) CHECK Chain break '''Black Toolbox Drawer 4<br>
===Hand Power Tools===
+
'''Adhesives/Lubricants, etc'''
#(1) Standard drill <font color='gray'>'''battery shelf'''</font>
+
#Cherry loctite
#(1) Angle drill <font color='gray'>'''battery shelf'''</font>
+
#CHECK Teflon tape - '''Black Toolbox Drawer 1'''
#(2) Drill batteries <font color='gray'>'''battery shelf'''</font>
+
#CHECK Electrical tape - '''Black Toolbox Drawer 1'''
#(1) Drill battery charger <font color='gray'>'''battery shelf'''</font>
+
#Wire ties (tiny, medium, large, really large) '''Black Toolbox Drawer 4'''
#(1) Dremel <font color='blue'>by '''Blue Tote'''</font>
+
#CHECK C-clamps (sm & lg) '''Black Toolbox Drawer 6'''
#(1) Heat gun '''By Black Toolbox'''
+
#ALWAYS CHECK Sharpies
#(1) Jig saw
+
#(1) Highlighter <font color='red'>'''Red Toolbox Center'''</font>
#(1) Label maker + extra labels <font color='purple'>'''minibot table'''</font> or pegboard table
+
#(10) Pencils & pens <font color='red'>'''Red Toolbox Center'''</font>
  
===Adhesives & Lubricants, etc===
+
===Things We Probably Don't Have but Hopefully Won't Need===
#Caution tape '''Black Toolbox Drawer 1'''
+
#Extra 1/4" and 1/8" polycarb
#Cherry loctite '''Blue Tote - box 1'''
+
#Extra Al angle 1” and 1.5 x 1” (1/8”)
#Teflon tape - Black Toolbox Drawer 1 or box on mid level of 3rd closet shelf
+
#1/8” Al plate
#Electrical tape <font color='teal'>'''Electrical Toolbox'''</font>
+
#3/16” Al plate
#Super glue (UPRIGHT) '''Top of Black Toolbox'''
 
#Wire ties (tiny, medium, large, really large) '''Black Toolbox Drawer 4''' - missing big case
 
===Pivot Display===
 
#(1) Old Battery <font color='gray'>test ones labeled questionable 4/2/11 & 4/3/11 on '''battery shelf'''</font>
 
#(1) Battery charger <font color='gray'>'''battery shelf'''</font>
 
#(1) VEX battery charger (dual) <font color='teal'>'''pegboard table'''</font>
 
#(1) Extension cord - one by ''Duex''
 
#(1) Painted stand - ??
 
===Other Useful Equipment===
 
#(4) C clamps (sm & lg) '''Black Toolbox Drawer 6'''
 
#(1) Drill & Tap chart - mill table
 
#(1) Highlighter <font color='red'>'''Red Toolbox Center'''</font>
 
#(4) Old shirts '''Black Tote'''
 
#(10) Pencils & pens <font color='red'>'''Red Toolbox Center'''</font> - more?
 
#(2) Sharpies (red & blue or the like) - really low on Sharpies
 
#(1) Vice '''Black Tote'''
 
#Scrap wood '''Black Tote'''
 
  
 +
===Media/Extra===
 +
#Handouts?
 +
#Buttons?
 +
#((Ramp Riot is too small for most anything else))
 
----
 
----
 
[[Category:DEWBOT VII]]
 
[[Category:DEWBOT VII]]

Latest revision as of 04:30, 10 November 2011

Main Items

  1. Prime: including bungee cord
  2. Duex: including minibot deployment AND BUNGEE CORD (we need another out of the trailer), flashed cRio
  3. Prime Driver's Station
  4. Duex Driver's Station: including Cypress
  5. Bumpers & bumper covers(?)
  6. All batteries & all chargers - with Andersons Red Tote

Essential Documents

  1. Packing List Every Tote
  2. Checklists (mounted)
  3. All repository code

Spare Parts

Magenta? Tote

  1. (1) CIM motor
  2. (1) Bainbot RS-540 with pinion?
  3. (1) FP motor (old)?
  4. (3) Jags - black preferred
  5. (2) Spikes
  6. (2) Encoders
  7. PWM cables
  8. (1) Long tether
  9. (1) X-over Ethernet cable
  10. (1) Electrical toolbox (was in walk-in closet)

Blue? Tote

  1. (1) Battery holder?
  2. (tones - or 4) treads
  3. (1) Surgical tubing?

Blue - Pneumatics

  1. (1) Pressure switch
  2. (1) Pressure gauge
  3. (1) Primary Regulator
  4. (1) Pressure Vent Valve
  5. (1) 3”-stroke, ¾” Pneumatic Cylinder (Bimba 043-DXP) with restrictor valves
  6. Pneumatic fittings
  7. Pneumatic tubing

Blue - Mechanical

  1. (1) 420 mm HTD5 timing belt (drive)
  2. (1) 320 mm HTD5 timing belt (steering)
  3. (2) 31-link type 35 steel chain (drive)
  4. (1) 59-link type 35 steel chain (arm)
  5. (3) type 35 master chain links
  6. (8) tread screws
  7. (6) 3/8”-16 jam hex nuts (pivot axles)
  8. (4) #10-32 x 3/8” FHCS
  9. (4) #10-32 x ½” FHCS
  10. (2) #10 x 2” Al Spacers
  11. (2) #10-32 x 2.5” BHCS
  12. (2) #10-32 x 2.5” FHCS
  13. (2) #10-32 x ½” SHCS
  14. (12) #10-32 Nylock Nuts
  15. (6) #4-40 Nylock Nuts
  16. (6) ¼”-20 Nylock Nuts
  17. (6) ¼”-20 Std Hex Nuts
  18. (6) ¼”-20 Jam Hex Nuts
  19. (6) 5/16-18 Jan Hex Nuts
  20. (4) 5/16-18 Wing Nuts (bumpers)
  21. (4) Pivot set screws
  22. (tons) Arm velcro

Loose

  1. (1) Claw? - do we have another?
  2. (2) Tubes - prefer triangle and square

Usual Spare Parts Currently on Duex

  1. (2) Pivot Modules
  2. (1) Claw
  3. (1) Minibot Cylinder
  4. (2) Pivot Covers?
  5. (1) cRio
  6. (1 ea) PDU, Digital Sidecar, Beacon
  7. (1) Photoelectric Sensor
  8. (1) Surgical Tubing

Tools

Need to Be Packed

Mostly Black Tote

  1. Taps (+ Drill & Tap chart?)
  2. (1) Gary Superglue
  3. (1+) Gary tread punch
  4. (1+) Gary tread punch template
  5. (1) Standard drill
  6. (1) Angle drill
  7. (2) WORKING Drill batteries
  8. (1) WORKING Drill battery charger
  9. (1) WORKING Dremel
  10. (1) WORKING Heat gun
  11. (1) WORKING sodering iron
  12. (1) Jig saw
  13. (1) Label maker + extra labels
  14. (4) Old shirts
  15. (1) Vice
  16. (1+) Scrap wood
  17. Anything else we forgot at Duel

Red Tote

  1. (1+) Extension cords
  2. (1+) Surge strips

Things That Should Already be Packed in Toolboxes

Check Labeled Items

  1. (1) 1/16 allen (L-handle mainly) Black Toolbox Drawer 3
  2. (1) 3/32 T-handle Black Toolbox Drawer 3
  3. (1) 5/32 L-handle Black Toolbox Drawer 3
  4. (1) 5/32 T-handle (longer is better) Black Toolbox Drawer 3
  5. (1) 5/64 L-handle Black Toolbox Drawer 3
  6. (1) ½ wrench (ratchet preferred) Black Toolbox Drawer 2
  7. (1) 7/16 crescent wrench Black Toolbox Drawer 2
  8. (1) 7/16 wrench (ratchet preferred) Black Toolbox Drawer 2
  9. (1) ¼ nutdriver (all nutdrivers) Black Toolbox Drawer 6
  10. (1) File Black Toolbox Drawer 4
  11. (1) CHECK Deburrer - 1 Red Toolbox Top Right
  12. (1) Flathead screwdriver (long lever) Red Toolbox Drawer 4
  13. (1) Flathead screwdriver (short blunt) Electrical Toolbox
  14. (1) Hack saw Black Toolbox Drawer 6
  15. (2) Needle-nose Pliers (large & small) Red Toolbox Drawer 1
  16. (1) CHECK Pneumatic tubing cutter Red Toolbox Drawer 2
  17. (1) CHECK Rivet gun Red Toolbox Drawer 1
  18. (1) ALWAYS CHECK Scissors Red Toolbox Center
  19. (2) CHECK Vice grips Red Toolbox Drawer 2
  20. (1) CHECK Wire cutters Red Toolbox Drawer 2?
  21. (1) ALWAYS CHECK 1/8”+ drill bit in roll - Black Toolbox Drawer 6
  22. (1) ALWAYS CHECK H drill bit in box - Black Toolbox Drawer 6
  23. (1) CHECK Chain break Black Toolbox Drawer 4

Adhesives/Lubricants, etc

  1. Cherry loctite
  2. CHECK Teflon tape - Black Toolbox Drawer 1
  3. CHECK Electrical tape - Black Toolbox Drawer 1
  4. Wire ties (tiny, medium, large, really large) Black Toolbox Drawer 4
  5. CHECK C-clamps (sm & lg) Black Toolbox Drawer 6
  6. ALWAYS CHECK Sharpies
  7. (1) Highlighter Red Toolbox Center
  8. (10) Pencils & pens Red Toolbox Center

Things We Probably Don't Have but Hopefully Won't Need

  1. Extra 1/4" and 1/8" polycarb
  2. Extra Al angle 1” and 1.5 x 1” (1/8”)
  3. 1/8” Al plate
  4. 3/16” Al plate

Media/Extra

  1. Handouts?
  2. Buttons?
  3. ((Ramp Riot is too small for most anything else))