DEWBOT XII Drive-Train

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Revision as of 14:17, 30 March 2016 by MaiKangWei (talk | contribs) (Design)

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After six years of successful Swerve Drive development, along comes FIRST Stronghold. Our first conclusion concerning the game: it's not a swerve game. The outerworks obstacles require a different approach.

Three approaches were explored:

  1. 6 or 8 wheel tank drive using 8" (or larger) pneumatic wheels;
  2. 6-wheel tank drive with a bogie suspension
  3. treaded tank drive

Of these, the first and last were tested; the bogie suspension was not tested because it seemed to be more suited to low velocity travel than high.

An 8-wheel tank chassis was built using 8" AndyMark pneumatic wheels. All wheels were driven. This chassis was able to cross b & d obstacles, but bounced excessively in the process. The crossings were not under control. The moat crossing was especially troublesome.

Treaded tank drive was able to cross all type b & d obstacles while retaining good control. An attribute of tracked vehicles is that they have better mobility than pneumatic tires over rough terrain. They smooth out the bumps, glide over small obstacles and are capable of crossing breaks in the terrain. This is why military tanks use treads.

Drive-train Objectives

  • Facilitate reliable and rapid crossing all b & d type outerworks obstacles in either autonomous or teleop control;
  • Non-interference with crossing types a & c outerworks obstacles;
  • Speed consistent with game needs (~12 ft/s) while retaining fine control
  • Turns quickly and easily - without requiring excessive motor power or creating large hysteresis;
  • Not sensitive to T-bone attack
  • Reliable & easily serviceable

Drivetrain Specifications

  • ~12 ft/s maximum speed
  • Able to climb 4-5/8" steel steps
  • A minimum of 3in ground clearance between tracks to avoid fouling on Ramparts or Rough Terrain
  • Bi-directional: crosses type b & d obstacles (approximately) equally well driving either forwards or backwards
  • Modular drive-train enabling rapid replacement

Design Inspiration

Sam Shawe-Owner-President of Outback Mfg (63076 Crusher Ave, Bend Or 97701 - www.outbackmfg.com - sam@outbackmfg.com) had designed FRC chasses around Brecoflex belts and pulleys for previous years' FRC games. Posted video of these chasses demonstrated that they managed FIRST Stronghold defenses well. Sam Shawe graciously shared these CAD designs with us.

Sam Shawe's designs provided inspiration and a starting point, but we designed DEWBOT XII's tracked drive system from our objectives and specifications.

Design

Track 160124a.jpg
As with the Shawe chasses, DEWBOT XII's drive-train is based on a pair of Brecoflex 50mm wide TK10K13 steel-belted polyurethane timing belts. This belt design possesses a central raised guide which prevents belt shift left-right. This guide indexes into grooves in the drive-train pulleys and idlers. This belt has a 10mm pitch and may be ordered in any length at 10mm increments. Brecoflex provides FRC teams with a design guide.

A 33.75 x

15.0