Difference between revisions of "VacuumFormingPage"

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(Vacuum Forming Page)
(Vacuum Forming Page)
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Image:DB6_chainguard_100218_csm_1.jpg|polycarbonate on the form
 
Image:DB6_chainguard_100218_csm_1.jpg|polycarbonate on the form
 
Image:DB6_chainguard_100218_csm_2.jpg|polycarbonate formed
 
Image:DB6_chainguard_100218_csm_2.jpg|polycarbonate formed
Image:DB6_vacuumform_100221_csm_1.jpg|Chainguard vacuum-forming sequence
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Image:DB6_vacuumform_100221_csm_1.jpg|Chainguard formed
Image:DB6_vacuumform_100221_csm_2.jpg|Chainguard vacuum-forming sequence
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Image:DB6_vacuumform_100221_csm_2.jpg|frame removed
Image:DB6_vacuumform_100221_csm_3.jpg|Chainguard vacuum-forming sequence
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Image:DB6_vacuumform_100221_csm_3.jpg|alignment screws removed
 
Image:DB6_chainguard_trim_100222_csm.jpg|trimming the raw chainguard
 
Image:DB6_chainguard_trim_100222_csm.jpg|trimming the raw chainguard
Image:DB6_vacuumform_100222_csm_4.jpg|Chainguard vacuum-forming sequence
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Image:DB6_vacuumform_100222_csm_4.jpg|Chainguard off the form
Image:DB6_vacuumform_100222_csm_5.jpg|Chainguard vacuum-forming sequence
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Image:DB6_vacuumform_100222_csm_5.jpg|Trimmed chainguard
Image:DB6_vacuumform_100222_csm_6.jpg|Chainguard vacuum-forming sequence
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Image:DB6_vacuumform_100222_csm_6.jpg|Finished chainguard
 
</gallery>
 
</gallery>
  
  
 
:[[Category: Engineering]][[Category:DEWBOT VI]]
 
:[[Category: Engineering]][[Category:DEWBOT VI]]

Revision as of 18:48, 28 February 2010

Vacuum Forming Page

This page was created to show what could be done in 2010. We have access to inexpensive Tuffak brand polycarbonate. There were some poly carbonate pieces used on DEWbot V. There are air bubbles in these pieces. This is because polycarbonate is hygroscopic. It absorbs and holds a small amount of moisture. When the Poly was heated the water turned to steam and formed the bubbles. This can be solved by heat soaking the Poly before it is formed. This You Tube video shows what could be done for protective covers and other pieces on DEWbot VI. DIY Vacuum Forming On the Proposed DEWbot VI pivot chassis, The four corners have exposed chain and a sensor that will need to be covered. Maybe we can vacuum form protective shells.

For more information, see Arkema's polycarbonate forming and fabrication link.

During the 2010 build season, Team 1640 made its first vacuum formed parts. Chainguards.