Difference between revisions of "DEWBOT XIII Shooter"

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(Shooter)
(Shooter)
 
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==Shooter==
 
==Shooter==
 +
The shooter is a basic single-wheel shooter.  While simple, this mechanism went through an enormous amount of testing and development, including multiple prototypes, the last few being CNC-produced.
 +
 +
Some key learnings:
 +
* A flywheel reduces the magnitude of speed reduction while shooting, but not recovery time
 +
* More power reduces speed recovery time
 +
* Holes in balls (fuel) interacting randomly with thin shooter rails randomly throw off ball trajectory
 +
* 6 inch wheels provide more consistency than 4 inch
 +
* 2 inch wide wheels provide more consistency than 1 inch wide
 +
* Printed guides expanding the ball contact area from narrow rails to >1/3<sup>rd</sup> circumference, thereby improving shooting consistency 
 +
 +
Key design features:
 +
* PID controlled wheel speed
 +
* 3:1 reduction via 1-stage versaplanetary gearbox
 +
* Up to (3) 775 Pro drive motors
 +
* Adjustable shooting trajectory 60-85° from horizontal - adjustment via a quarter scale (large) servo.  The servo drives a 14T gear (20 DP - 14° contact angle) which drives an 84T half gear on the trajectory hood.  A 180° rotation of the servo rotates the trajectory hood by 30°.
 +
* Trajectory hood rotates co-axially with shooter wheel axle.
 +
 +
As of FRC Championship, we seem to have a shooter capable of shooting ~6 balls/s with good accuracy.  We, however, are not able to feed this shooter consistently at this rate.  As a result, shooting rate is erratic.
  
 
<gallery widths=250 heights=250 perrow=3>
 
<gallery widths=250 heights=250 perrow=3>
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image:DB13_170114-12.jpg|next prototype
 
image:DB13_170114-12.jpg|next prototype
 
image:DB13_170114-13.jpg|
 
image:DB13_170114-13.jpg|
image:DB13_shooter_170119.jpg|early CAD
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image:DB13_shooter_170119.jpg|early CAD with CIM drive
 
image:DB13_shooter_170121.jpg|Double shooter CAD
 
image:DB13_shooter_170121.jpg|Double shooter CAD
 
image:DB13_170121-4.jpg|Aashay & Gary
 
image:DB13_170121-4.jpg|Aashay & Gary
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image:DB13_170122-3.jpg|
 
image:DB13_170122-3.jpg|
 
image:DB13_170122-5.jpg|
 
image:DB13_170122-5.jpg|
image:DB13_shooter_170126.jpg|CAD of duplex shooter
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image:DB13_shooter_170126.jpg|CAD of duplex shooter - now using 775 Pro motor w/ 3:1 reduction
 
image:DB13_170128-1.jpg|Shooter frame
 
image:DB13_170128-1.jpg|Shooter frame
 
image:DB13_170129-6.jpg|
 
image:DB13_170129-6.jpg|
 
image:DB13_170129-7.jpg|
 
image:DB13_170129-7.jpg|
 
image:DB13_170203-1.jpg|CAD showing early elevation adjustment hood
 
image:DB13_170203-1.jpg|CAD showing early elevation adjustment hood
image:DB13_170203-17.jpg|
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image:DB13_170203-17.jpg|Shooter with double 775 Pro drive
 
image:DB13_170204-7.jpg|
 
image:DB13_170204-7.jpg|
 
image:DB13_shooter_170208.jpg|CAD with revised elevation hood
 
image:DB13_shooter_170208.jpg|CAD with revised elevation hood
image:DB13_170212-2.jpg|
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image:DB13_170212-2.jpg|14T drive gears for angle adjustment
image:DB13_170212-3.jpg|
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image:DB13_170212-3.jpg|84T gear being machined for shooter angle adjustment
image:DB13_170212-7.jpg|
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image:DB13_170212-7.jpg|Shooter testing with 6 inch wheels
image:DB13_170213-2.jpg|
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image:DB13_170213-2.jpg|Half 84T gear for elevation adjustment
 
image:DB13_170219-7.jpg|Shooter mounted
 
image:DB13_170219-7.jpg|Shooter mounted
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image:1640 2017 Shooter.png|Shooter with printed guides in place
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image:DB13_shooter-5.jpg|6 inch flywheel
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image:DB13_shooter-6.jpg|3-motor (750 Pro) shooter gearbox
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image:DB13_shooter-9.jpg|3-motor shooter w/ 6" flywheel in ''deux''
 
</gallery>
 
</gallery>
  
 
==Feeder==
 
==Feeder==
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<gallery widths=250 heights=250 perrow=3>
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image:DB13_170118-4.jpg|Hopper tests
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image:DB13_170121-5.jpg|prototype
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image:DB13_170121-8.jpg|testing
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image:DB13_170124-2.jpg|
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image:DB13_170124-3.jpg|
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image:DB13_170125-2.jpg|
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image:DB13_170126-3.jpg|
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image:DB13_170128-6.jpg|
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image:DB13_170128-14.jpg|First rotor-type prototype
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image:DB13_170128-17.jpg|
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image:DB13_170128-18.jpg|
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image:DB13_170131-1.jpg|Rotors
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image:DB13_170210-1.jpg|
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image:DB13_170218-40.jpg|
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image:DB13_170219-11.jpg|
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image:DB13_170219-14.jpg|
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image:DB13_170220-22.jpg|
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</gallery>
  
 
==Ball Pickup==
 
==Ball Pickup==

Latest revision as of 10:30, 11 May 2017

It had been the team's intention and strategy for DEWBOT XIII to be a high-performance shooter (together with good rear running capabilities and a fast, reliable climb). Alas, we did not accomplish the critical shooting goal. Our shooter was definitely middling. While very consistent in its shooting and capable of shooting consistently at up to 6 balls/s, feed issues limited us to an average 2.5 balls/s. In addition, while shooter elevation and wheel speed are adjustable,we had a limited number of pre-set shooting solutions and limited objective data on which to base such solutions.

The Shooter System comprises several interacting components:

  1. Shooter
  2. Feeder
  3. Ball Pickup
  4. Hopper

Shooter

The shooter is a basic single-wheel shooter. While simple, this mechanism went through an enormous amount of testing and development, including multiple prototypes, the last few being CNC-produced.

Some key learnings:

  • A flywheel reduces the magnitude of speed reduction while shooting, but not recovery time
  • More power reduces speed recovery time
  • Holes in balls (fuel) interacting randomly with thin shooter rails randomly throw off ball trajectory
  • 6 inch wheels provide more consistency than 4 inch
  • 2 inch wide wheels provide more consistency than 1 inch wide
  • Printed guides expanding the ball contact area from narrow rails to >1/3rd circumference, thereby improving shooting consistency

Key design features:

  • PID controlled wheel speed
  • 3:1 reduction via 1-stage versaplanetary gearbox
  • Up to (3) 775 Pro drive motors
  • Adjustable shooting trajectory 60-85° from horizontal - adjustment via a quarter scale (large) servo. The servo drives a 14T gear (20 DP - 14° contact angle) which drives an 84T half gear on the trajectory hood. A 180° rotation of the servo rotates the trajectory hood by 30°.
  • Trajectory hood rotates co-axially with shooter wheel axle.

As of FRC Championship, we seem to have a shooter capable of shooting ~6 balls/s with good accuracy. We, however, are not able to feed this shooter consistently at this rate. As a result, shooting rate is erratic.

Feeder

Ball Pickup

Hopper